ARMY
TM 5-6115-612-34
MARINE CORPS TM 6115-34/8
AIR FORCE
TO 35C2-3-471-2
NAVY
AG-320BO-MME-OOO
4-3.
STARTER ASSEMBLY. (cont)
b.
Disassembly. (cont)
(22) Remove brush and terminal
stud (47) from frame (59).
(23) Remove
insulating
washer
(43) from frame (59).
(24) Remove
terminal
insulator
(44),
insulating
washer
(45), and
washer (46) from brush and terminal
stud (47).
(25) Remove nut (48), lockwasher
(49), and switch connector (50).
(26) Remove nut (51), lockwasher
(52), and insulating washer (53).
(27) On inside of frame (59),
remove screw (54) that secures terminal
stud (55) to field coil (56).
(28) Remove terminal
stud
(55),
insulating
washer (57), and terminal
insulator (58) from frame (59).
(29) Use the following procedure
to
replace
brushes on
brush
and
terminal stud (47).
(a) Cut
original
lead
off
approximately 1/2 inch on each side of
welded connection of terminal stud.
(b) Tin remaining section of
original lead using resin core solder.
(c) Position
new brush
lead
next to tinned section of original
lead.
Install and crimp brass strip
connectors around both leads.
(d) Solder new brushes in place.
(e) Position new brush leads in
place so they do not contact frame (59)
or interfere with installation of thru
bolts (17).
c.
Installation.
(1) Place terminal insulator (58)
and washer (57) on terminal stud (55).
(2) From inside of frame (59),
install stud (55) in hole provided.
Secure terminal stud (55) to field coil
(56) with screw (54).
(3) Install
(53), lockwasher
stud (55).
(4) Install
on terminal stud
insulating
washer
(52), and nut (51) on
switch connector (50)
(55) and secure with
lockwasher (49) and nut (48).
(5) Place washer (46), insulating
washer (45), and terminal insulator
(44) on brush and terminal stud (47).
(6) Insert brushes into slots on
brush plate (39).
(7) Install brush plate (39) in
frame (59).
Aline brush plate mounting
holes with holes in frame (59). Insert
terminal
stud
(47)
through
hole
provided in frame (59).
(8) Secure brush plate (39) in
frame (59) with capscrews (38).
(9) Install
insulating
washer
(43) on terminal stud (47) and press
into frame (59).
(10) Install washer (42), lock-
washer (41),
and nut (40) on terminal
stud (47).
(11) Place ground wire (5) on
terminal
stud (47) and secure
with
lockwasher (37) and nut (36).
(12) Place spring (34) and double
shouldered washer (33) on pinion shaft
and bearing (35).
4-18
