ARMY
TM 5-6115-612-34
MARINE CORPS TM 6115-34/8
AIR FORCE
TO 35C2-3-471-2
NAVY
AG-320BO-MME-OOO
4-3. STARTER ASSEMBLY. (cont)
a.
Testing and Troubleshooting.
(10) Carefully
separate
pinion
(cont)
housing (25), drive assembly (items 32
through 35),
and armature (31) as a
CAUTION
unit from frame (59).
To prevent damage to the solenoid
(11) Remove
screws
(21)
and
switch,
perform the
following
washers (22) that secure intermediate
test as quickly as possible.
bearing plate (29) to pinion housing
(5) Momentarily
attach
heavy
gauge lead and jump solenoid battery
(+) terminal (1) to switch terminal
(12) Remove cotter pin (23) and
(2).
Voltmeter should read not less
yoke pin (24).
than +13.5 volts.
Pinion should repo-
sition and rotate.
Remove test lead.
(13) Carefully
slide
drive
assembly (items
32 through 35) and
b. Disassembly.
armature (31) out of pinion housing
(25).
(1) Remove cotter pin (1, figure
4-6) and link pin (2) to separate
(14) Remove yoke (26) from drive
clevis (12) from yoke (26).
assembly.
(2) Remove nut (3) and lockwasher
(4) that secure ground wire (5) to
(15) Push back pinion retainer
solenoid (9).
(28).
Remove and discard retaining
ring (27).
Remove and discard pinion
(3) Remove nut (6) and lockwasher
retainer.
(7) to disconnect switch connector (50)
from solenoid (9).
(16) Remove
drive
assembly,
intermediate bearing plate (29), and
(4) Remove bolts (8) that secure
thrust washer (30) from armature (31).
solenoid (9) to frame (59).
(17) Push back double shouldered
(5) Slide moving core assembly
washer (33) and remove retaining ring
(items 10 through 16) out of solenoid.
(32).
(6) Remove plunger spring (10)
(18) Slide
double
shouldered
and spring plug (11) from plunger (14).
washer (33) and spring (34) off pinion
shaft and bearing (35).
(7) Remove clevis (12).
(19) Remove
nut
(36)
and
(8) Remove washer (13), dust cap
lockwasher (37) to free ground wire (5).
(14), and spring (15) from plunger (16).
(20) Remove
capscrews (38) to
(9) Remove
thru
bolts
(17),
free brush plate (39).
lockwasher (18),
commutator end head
(19), and thrust washers (20). Number
and thickness of thrust washers may
(21) Remove nut (40), lockwasher
vary.
Wire together after removal.
(41), and washer (42).
4-15
