ARMY
TM 5-6115-612-34
MARINE CORPS TM 6115-34/8
AIR FORCE
TO 35C2-3-471-2
NAVY
AG-320BO-MME-OOO
2-7.
ENGINE AND GEARBOX REMOVAL AND
INSTALLATION. (cont)
b.
Installation. (cont)
(1) Rig lifting device similar to
one shown in figure 2-3, sheet 3
(2) Steady and guide engine to
ensure proper balance.
Carefully raise
engine off floor and into position over
engine housing.
(3) Carefully
guide
and
lower
engine
into
engine housing.
Ensure
that engine
does
not hang up on
electrical
wiring,
fuel
lines,
oil
lines, or exhaust nozzle.
(4) Ensure that mounting holes in
engine support (13) are alined with
mounting
holes
in floor of engine
housing.
(5) Secure
engine
supports in
place with washers (12), and capscrews
(11).
Torque to 290-325 inch pounds
(32.8-36.7
Nm).
Disconnect
lifting
device.
NOTE
Remainder
of procedure
can be
done by one person.
(6) On
underside of
generator
set,
install
fuel
drain
hose in
retaining
clamp.
Install cover and
secure with turnlock fasteners.
(7) Remove tags and connect oil
cooler supply and return lines (10) to
engine.
(8) Remove
tags
and
connect
electrical
connections to
low
oil
pressure valve (9).
(9) Remove
tags
and
connect
electrical connections to starter (8).
(10) Remove
tags
and
connect
electrical
connections to
monopole
speed sensor (7).
(11) Remove
tags
and
connect
bleed air line to bleed air connector
(6).
(12) Remove tags and connect high
tension lead to igniter (5).
(13) Remove
tags
and
connect
electrical connections to exhaust gas
temperature thermocouple (4).
(14) Secure engine exhaust to
exhaust nozzle with rim clenching clamp
(3).
(15)
Remove support from under
exhaust nozzle.
(16)
Install
plenum
access
cover
and
secure
with
turnlock
fasteners.
(17) Connect fuel line (1) to
fuel manifold connection (2).
(18) Fill
gearbox
with
lubricating oil in accordance with
paragraph 4-8, TM 5-6115-612-12.
(19) Remove tags and connect all
electrical connections to generator.
(20) Install oil filler/breather
assembly and support bracket.
(21) Install
engine
housing
access cover and secure with turnlock
fasteners.
2-67
