TM 5-6115-590-12
Table 4-2. Troubleshooting - Continued
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
13. LOSS OF OIL PRESSURE.
Step 1.
Check oil supply.
Check oil tank dipstick for proper oil level.
Replenish oil as required.
Step 2.
Check oil pump pressure relief valve.
Replace pressure relief valve. (fig. 4-47)
Step 3.
Check oil lines for kinks or damage.
Replace damaged oil line.
Step 4.
Check oil filter element.
Replace oil filter element. (fig. 4-47)
14. LOAD CONTROL VALVE FAILS TO OPEN.
Step 1.
Refer to fig. 2-14 for operation to deliver 400 Hz
power.
Replace failed components as required.
Step 2.
Check solenoid valve.
Replace solenoid valve. (fig. 4-28)
Step 3.
Check air pressure regulator valve.
Refer to paragraph 4-14e(5) for adjustment
procedure.
Replace Filter element.
Replace air pressure regulator assembly.(fig.4-
28)
Step 4.
Check load control thermostat adjustment.
Refer to paragraph 4-14e(2) for adjustment
procedure.
Replace failed thermostat. (fig. 4-28)
Step 5.
Check control air line and fittings for leaks.
Tighten as required, or replace damaged line.
Step 6.
Check load control valve.
Replace load control valve. (fig. 4-28)
15. NO 68 HZ AC GENERATOR OUTPUT
(60 Hz trip indicator lamp D55 illuminated)
Step 1.
Check for overload on output.
Adjust load, reset load contactor switch S3
and check each phase with 60 Hz volt-amp
switch S25.
Step 2.
Check 60 Hz load contactor switch S3.
Replace switch. (fig. 4-21)
Step 5.
Check under frequency arming relay K6.
Refer to paragraph 4-58f(3) to check for K6
relay failure. Replace relay. (fig. 4-37)
Step 4.
Check 60 Hz generator control relay K8.
Replace relay. (fig. 4-37)
Step 5.
Check 60 Hz output contactor relay K11.
Replace relay. (fig. 4-39)
Step 6.
Check voltage regulator VR2.
Refer to paragraph 4-58d(3) to check for
failed regulator.
Step 7.
Check 60 Hz protective panel.
Refer to paragraph 58g(3) to check for failed
protective panel.
Replace protective panel.
Step 8.
Check 60 Hz AC generator.
Refer to paragraph 4-61 to check for
generator failure.
Replace generator. (Para. 4-60)
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
16. NO 400 HZ GENERATOR OUTPUT.
Step 1.
Check for overload on output.
Adjust load. Reset contactor (K12) (Contactor is
thermal, wait 10 seconds to reset). Check each phase
with volt-amp switch.
Step 2.
Check 400 Hz output contactor (K12)
Replace contactor. (fig. 4-38)
Step 3.
Check 400 Hz output contactor switch (S9).
Replace contactor switch (S9). (fig. 4-21)
Step 4.
Check 500 Hz main contactor (K10).
Replace contactor (K10). (fig. 4-37)
Step 5.
Check 400 Hz main contactor switch (S2)
Replace contactor sprites (S2). (fig. 4-21)
Step 6.
Check under frequency arming relay (K6).
Replace relay (K6). (fig. 4-37)
Step 7.
Check 400 Hz generator control relay (K7).
Replace relay assembly. (fig. 4-37)
Step 8.
Check 400 Hz auxiliary main contactor relay(K9).
Replace relay (K9). (fig. 4-37)
Step 9.
Check voltage regulator (VR1).
Replace voltage regulator (VR1). (fig. 4-37)
Step 10. Check 400 Hz protective panel.
Refer to paragraph 4-58d(3) to check for protective
panel failure.
17. NO WATER AT WATER SYSTEM OUTLETS.
Step 1.
Check water supply.
Replenish water supply.
Step 2.
Check water system is properly primed.
Refer to paragraph 4-2b(5) for priming instructions.
Step 3.
Check for 400 Hz power.
Replace components as required.
Step 4.
Check 400 Hz auxiliary main contactor (K9).
Replace main contactor (K9). (fig. 4-37)
Step 5.
Check hot water pump contactor (K15).
Replace contactor (K15). (fig. 4-38.7)
Step 6.
Check circuit breakers (CB6), (CB12) or (CB11).
Reset circuit breakers or replace circuit breakers as
required. (fig. 4-21)
18. NO HOT WATER.
Step 1.
Check exhaust gas flow control valve (K14).
Replace control valve (K14). (fig. 4-29)
Step 2.
Check hot water temperature switch (S12).
Replace temperature switch (S12). (fig. 4-26)
Step 3.
Check pressure switch (S11).
Replace Switch (S11). (fig. 4-26)
Step 4.
Check 400 Hz auxiliary main contactor relay (K9).
Replace relay (K9). (fig. 4-37)
Step 5.
Check pressure regulator.
Replace regulator. ( fig. 4-26)
Step 6.
Check hot water pump (B15)
Replace hot water pump (fig. 4-26)
4-23
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