TM 5-6115-590-12
Section III. Repair Parts, Special Tools and Equipment
4-6. Tools and Equipment
Tools and equipment issued with or authorized for
use with the power plant are listed in the Basic Issue
Items List and Items Troop Installed or Authorized List,
and Repair Parts and Special Tools List TM 5-6115-690-
20P.
4-7. Special Tools and Equipment
The special tools and equipment required to
perform organizational maintenance on the power plant
are listed in TM 6-6116-690-20P.
4.8. Maintenance Repair Parts
Repair parts, special tools, test and support
equipment for organizational maintenance are listed and
illustrated
in
TM
6-6115-590-20P.
Section
IV.
Lubrication Instructions
Section IV. Lubrication Instructions
4-9. General Lubrication Information
This section contains lubrication instructions which
are supplemental to, and not specifically covered, in the
lubrication order. Refer to LO 5-6115-590-12.
4-10. Detailed Lubrication Information
a.
General.
Keep
all
lubricants
in
closed
containers and store in clean, dry place away from
extreme heat. Allow no dust, dirt, or other foreign
material to mix with lubricants. Keep all lubrication
equipment clean and ready to use.
b.
Cleaning. Keep all external parts not requiring
lubrication clean of lubricants. Before lubricating
equipment, wipe all lubrication points free of dirt and
grease. Clean all lubrication points after lubricating to
prevent accumulation of foreign matter.
c.
Changing Oil.
NOTE
Drain oil while engine is still hot from operation. If
necessary, start and operate engine until oil is hot.
(1) Open oil tank access door (fig. 1-1). Loosen
oil tank filter cap and dipstick to vent tank and facilitate
draining. Remove oil drain cap and allow oil to drain
completely.
NOTE
Inspect drained oil for metal particles
which might indicate internal damage to
engine.
Notify
direct
support
maintenance
if
oil
contains
metal
particles.
WARNING
Dry cleaning solvent P-D-680 or P-S-661 used
to clean parts is potentially dangerous to
personnel and property. Avoid repeated and
prolonged skin contact. Do not use near
open flame or excessive heat. Flash point of
solvent is 100 degrees F. (38°C.)
(2)
Remove engine and skid access panel
(fig. 1-2). Remove oil filter housing, filter element, and
packings from oil pump assembly (fig. 4-13). Clean oil
filter housing with dry cleaning solvent Fed. Spec. P-D-
680 and dry thoroughly.
(3)
Install new filter element, new packings,
and cleaned oil filter housing on oil pump housing.
(4)
Install oil drain cap. Remove filler cap
and dipstick from oil tank and fill oil tank with specified
lubricating oil until dipstick indicates FULL. Allow time
for oil level to recede as air is vented, then add oil until
level remains at FULL mark on dipstick. Reinstall oil
tank filler cap and dipstick.
CAUTION
Do not mix types of oils or oils with different
specifications. If changing from one type of
oil or one oil specification to another, flush
lubrication
system
as
described
in
paragraph d. below.
NOTE
Oil level must be checked and oil replenished
as required after engine has been started and
operated sufficiently to circulate oil.
(5)
Reinstall engine and skid access panel
(fig. 1-2). Close and secure oil tank access door (fig.
1-1).
d.
Flushing Lubrication System.
(1)
Drain oil and change filter as described in
steps c.(1), (2), (3), above.
(2)
Disconnect plumbing lines from oil pump
assembly and from oil tank assembly to oil temperature
regulator (oil cooler) and allow oil to drain completely
from lines.
(3)
Remove oil hose assemblies from oil
temperature regulator valve, drain hoses of residual oil
and discard packing. Loosen attaching clamps and
remove ducts from oil cooler and remove cooler from its
cradle. Drain residual oil from cooler tubes.
(4)
Reinstall oil temperature regulator and
cooler and reconnect plumbing lines.
(5)
Fill oil tank as described in step c(4)
above.
(6)
Start engine and allow to operate at no
load for approximately five minutes, then shut the
engine down.
(7)
Repeat steps d(1) through (5) above.
(8)
Start engine and allow to operate at no
load for approximately five minutes, then shut engine
down.
(9)
Replace oil filter element as described in
steps c(2) and (3).
(10)
Check oil level and replenish as required.
4-19
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