ARMY
TM 5-6115-612-34
MARINE CORPS TM 6115-34/8
AIR FORCE
TO 35C2-3-471-2
NAVY
AG-32080-MME-000
8-5. OVERHAUL OF GEARBOX ASSEBLY.
(cont)
d.
Inspection. (cont)
(7) Replace seal retainer if
damaged or defects discovered during
(19) Inspect gearbox housing for nondestructive test.
cracks,
nicks,
excessive
wear on
mounting surfaces, damaged threaded
areas, damaged mounting studs, corro-
(8) Remove small nicks and
sion, and other damage.
scratches from generator shouldered
shaft.
Replace shaft if badly nicked or
(20) Check dimensions of bearing
bores on gearbox housing in accordance
deformed, or if shaft is badly worn.
with table 1-1.
Replace shaft if defects discovered
during nondestructive test.
(21) Refer to table 8-3. Perform
nondestructive teat on gearbox housing.
(9) Replace generator shouldered
shaft if dimensions, as defined in table
1-1, are outside acceptable tolerance.
e. Repair and Replacement.
(10) Replace output spur gear if
(1) Replace all worn or damaged
damaged or if defects discovered during
bolts, screws, washers, sleeve spacer
nondestructive test.
nuts, loop clamps, seals, pins, and
shims.
(11) Replace pinion spur gear if
(2) Replace all damaged tube
nicked or scratched, splines are broken
or deformed, or if shaft is badly worn.
assemblies that do not meet require-
Replace gear if defects discovered in
menta of paragraph 8-5d (2).
nondestructive test.
(3) Remove corrosion.
Replace
(12) Replace pinion spur gear if
cover if cracked or damaged.
Replace
dimensions, as defined in table 1-1, are
cover if defects discovered during
outside acceptable tolerance.
nondestructive test.
(13) Replace gearbox housing if
(4) Replace starter mounting cover
cracks are discovered. Remove nicks,
if dimensions, as defined in table 1-1,
scratches,
and corrosion.
Replace
are outside acceptable tolerance.
housing if mounting surfaces are badly
worn or if mounting studs are damaged.
Repair threaded areas with threaded
(5) Replace starter spur gear if
inserts according to standard procedure.
damaged or if defects discovered during
Replace housing if defects discovered
nondestructive test.
during nondestructive test.
(14) Replace gearbox housing if
(6) Replace starter spur gear if
dimensions of bearing bores as defined
dimensions, as defined in table 1-1, are
in table 1-1 are outside acceptable
outside acceptable tolerance.
tolerance.
8-53