ARMY
TM 5-6115-612-12
MARINE CORPS TM 6115-12/7
AIR FORCE
TO 35C2-3-471-1
NAVY
AG-320B0-0MM-000
Section XI.
MAINTENANCE OF IGNITION SYSTEM
4-44. GENERAL.
The ignition system
consists of a spark igniter, ignition
coi1,
and the high tension electrical
leads.
The purpose of the ignition
system is to ignite the fuel-air mix-
ture in the engine combustor.
Input
voltage to the ignition coil charges a
capacitor.
As the capacitor becomes
fully charged,
current is forced from
the ignition coil, through the high
tension electrical leads, to the spark
igniter.
As this action continues,
resistance in the air gap of the spark
igniter is overcome, causing the capa-
citor to discharge completely.
The
discharge is in the form of a spark
with a minimum 5000 volts.
This entire
process is repeated 240 times per
minute.
NOTE
If not specified in maintenance
procedure,
apply
torque in
accordance with table 1-1, Torque
Specifications.
4-45.
IGNITION
SYSTEM
TEST.
The
following test procedure can be used to
isolate the ignition system component
requiring service or replacement.
a.
Access.
(1) Gain access to fuel housing
(paragraph 4-34a).
(2) Disconnect
electrical
con-
nector from electrical high pressure
fuel pump.
(3) Loosen turnlock fasteners and
remove engine housing access cover.
(4) Open control panel access door.
b.
Test.
WARNING
High
voltage
is present when
ignition system is energized. To
prevent injury,
use extreme cau-
tion when working with energized
equipment.
(1) Remove
spark
igniter (1,
figure 4-31) and place on top of engine.
(2) On the control panel, move
MASTER SWITCH to RUN, then place in
START position.
(3) Observe
sparking on
spark
igniter.
(4) If there is a steady, blue
spark, ignition system components are
operating properly.
(5) If
there
is
a
weak,
intermittent orange spark,
disconnect
input lead (4) from ignition coil
(13).
Check voltage at input lead.
Voltage should read 16-24 Vdc.
(6) If voltage is incorrect and
battery is good, problem is in engine
electronic
control
module (EECM) or
associated wiring.
Refer to paragraph
4-64.
(7) If voltage is correct, recon-
nect input lead (4) to ignition coil
(13) and replace high tension lead (9)
(paragraph 4-46).
(8) Repeat test.
If spark is
still weak,
intermittent, and orange,
service or
replace
spark
Igniter
(paragraph 4-47).
(9) Repeat test.
If spark is
still weak,
intermittent, and orange,
replace ignition coil (paragraph 4-48).
4-101
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