TM-5-6675-309-14 Test Set Power Supply PADS AN/USM-428 Manual

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CHAPTER 1. INTRODUCTION
Description
Figure 1-1. Power Supply Test Set AN/USM-428
Figure 1-1. Power Supply Test Set AN/USM-428-continued
Table 1-1. Performance Data
Table 1-3. Cable Assemblies
CHAPTER 2. SERVICE UPON RECEIPT AND INSTALLATION
Figure 2-1. Typical Packaging Diagram
Section Ill. INSTALLATION INSTRUCTIONS
CHAPTER 3. OPERATING INSTRUCTIONS
Table 3-1. Controls, Indicators, and Connectors
Table 3-1. Controls, Indicators, and Connectors-continued -501480025
Table 3-1. Controls, Indicators, and Connectors-continued -501480026
Table 3-1. Controls, Indicators, and Connectors-continued -501480027
Table 3-1. Controls, Indicators, and Connectors-continued -501480028
Section Il. OPERATION UNDER USUAL CONDITIONS
Section III. OPERATION UNDER UNUSUAL CONDITIONS
Table 3-2. Self-Test
Table 3-2. Self-Test-continued -501480032
Table 3-2. Self-Test-continued -501480033
Table 3-2. Self-Test-continued -501480034
Table 3-2. Self-Test-continued -501480035
CHAPTER 4. OPERATOR/CREW MAINTENANCE INSTRUCTIONS
CHAPTER 5. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
CHAPTER 6. FUNCTIONING OF EQUIPMENT
Figure 6-1. Power Supply Test Set Simplified Functional Block Diagram
Figure 6-2. Power Supply Test Set Power Control Functional Block Diagram
Figure 6-3. Power Supply Test Set Input Power Switching to the UUT
Figure 6-4. Battery Charging Test Circuitry
CHAPTER 7. DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
CHAPTER 8. GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
Section II. TOOLS AND EQUIPMENT
Figure 8-1. Transistor Diagrams
Figure 8-2. Diode Diagrams
Figure 8-3. Relay Diagrams
Figure 8-3A. Connector-Pin Arrangement Diagram
Table 8-1. Power Supply Test Set Wire List
Table 8-1. Power Supply Test Set Wire List-continued -501480056
Table 8-1. Power Supply Test Set Wire List-continued -501480057
Table 8-1. Power Supply Test Set Wire List-continued -501480058
Table 8-1. Power Supply Test Set Wire List-continued -501480059
Table 8-1. Power Supply Test Set Wire List-continued -501480060
Table 8-1. Power Supply Test Set Wire List-continued -501480061
Table 8-1. Power Supply Test Set Wire List-continued -501480062
Table 8-1. Power Supply Test Set Wire List-continued -501480063
Table 8-1. Power Supply Test Set Wire List-continued -501480064
Table 8-1. Power Supply Test Set Wire List-continued -501480065
Table 8-1. Power Supply Test Set Wire List-continued -501480066
Table 8-1. Power Supply Test Set Wire List-continued -501480067
Table 8-1. Power Supply Test Set Wire List-continued -501480068
Table 8-1. Power Supply Test Set Wire List-continued -501480069
Table 8-1. Power Supply Test Set Wire List-continued -501480070
Table 8-1. Power Supply Test Set Wire List-continued -501480071
Table 8-1. Power Supply Test Set Wire List-continued -501480072
Table 8-1. Power Supply Test Set Wire List-continued -501480073
Table 8-1. Power Supply Test Set Wire List-continued -501480074
Table 8-1. Power Supply Test Set Wire List-continued -501480075
Table 8-1. Power Supply Test Set Wire List-continued -501480076
Table 8-1. Power Supply Test Set Wire List-continued -501480077
Table 8-1. Power Supply Test Set Wire List-continued -501480078
Table 8-2. Cable Assemblies - Wire List
Table 8-2. Cable Assemblies - Wire List-continued -501480080
Table 8-2. Cable Assemblies - Wire List-continued -501480081
Table 8-2. Cable Assemblies - Wire List-continued -501480082
Table 8-2. Cable Assemblies - Wire List-continued -501480083
Table 8-2. Cable Assemblies - Wire List-continued -501480084
Table 8-2. Cable Assemblies - Wire List-continued -501480085
Table 8-2. Cable Assemblies - Wire List-continued -501480086
Table 8-3. Power Supply Test Set Preventive Maintenance Checks and Services
Table 8-4. Tools and Equipment Requipment Required for General Support Maintenance
Table 8-4. Tools and Equipment Requipment Required for General Support Maintenance-continued
Section III. TROUBLESHOOTING
Figure 8-4. Electrical Connections for Test
Figure 8-5. Power Supply Test Set Parts Location Diagram
Figure 8-5. Power Supply Test Set Parts Location Diagram-continued -501480093
Figure 8-5. Power Supply Test Set Parts Location Diagram-continued -501480094
Figure 8-5. Power Supply Test Set Parts Location Diagram-continued -501480095
Figure 8-5. Power Supply Test Set Parts Location Diagram-continued -501480096
Figure 8-5. Power Supply Test Set Parts Location Diagram-continued -501480097
Table 8-5. Power Supply Test Set Test Procedure
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480099
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480100
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480101
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480102
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480103
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480104
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480105
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480106
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480107
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480108
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480109
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480110
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480111
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480112
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480113
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480114
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480115
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480116
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480117
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480118
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480119
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480120
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480121
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480122
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480123
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480124
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480125
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480126
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480127
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480128
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480129
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480130
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480131
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480132
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480133
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480134
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480135
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480136
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480137
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480138
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480139
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480140
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480141
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480142
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480143
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480144
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480145
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480146
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480147
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480148
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480149
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480150
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480151
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480152
Table 8-5. Power SupplyTest Set Test Procedure-continued -501480153
Section IV. MAINTENANCE OF THE PSTS
Legend for Figure 8-6
Legend for Figure 8-6-continued -501480156
Legend for Figure 8-6-continued -501480157
Figure 8-6. Power Supply Test Set Exploded View
Figure 8-6. Power Supply Test Set Exploded View-continued -501480159
Figure 8-6. Power Supply Test Set Exploded View-continued -501480160
Figure 8-6. Power Supply Test Set Exploded View-continued -501480161
Figure 8-6. Power Supply Test Set Exploded View-continued -501480162
Indicators DS1, DS2, and DS3
Switch-Indicator lamp
Switches S4 thru S9
Circuit breaker CB2
Time totalizing meter M1
Relay K3
Power supply PS1
Diode CR40
Diodes VR6, VR11, and VR21
Resistors R21 and R33
Insulated terminals E2 thru E29
Resistors R5, R9 thru R15, R18 thru R20, and R82 thru R87
Axial fan B1
Figure 8-7. Component Assembly No. 1 A1 Parts Location Diagram
PSTS Adjustments
Modular power supply PS2 voltage adjustment
Current limiter adjustment
Figure 8-9. Power Supply Test Set Adjustments Location Diagram
Section V. GENERAL SUPPORT TESTING PROCEDURES
Figure 8-10. Backshell Strap Wrench
Removal/Insertion
Figure 8-12. Contact Pins and Insertion and Removal Tools
Figure 8-14. Contact Pin Insertion Tool Loading
Figure 8-15. Crimping Tool MS3198-1 with Positioner MS3198-6P
Figure 8-16. Crimping Tool MS3191-4 with Positioner MS3191-9T
Table 8-6. Cable and Connector Tooling and Contact Identification
Figure 8-17. Contact Pin Crimping Tool Operation
Figure 8-18. Crimping Tool MY28-4
Figure 8-20. Cable and Terminal Assembly Crimping
CHAPTER 9. MATERIEL USED IN CONJUNCTION WITH MAJOR ITEM
APPENDIX A. REFERENCES -501480195
APPENDIX B. COMPONENTS OF END ITEM LIST
Section II. INTEGRAL COMPONENTS OF END ITEM
Section II. INTEGRAL COMPONENTS OF END ITEM-continued
Section III. BASIC ISSUE ITEMS
APPENDIX C. ADDITIONAL AUTHORIZATION LIST
APPENDIX D. MAINTENANCE ALLOCATION CHART
Tools and Test Equipment Requirements, Section III
Section II. MAINTENANCE ALLOCATION CHART -501480205
Section II. MAINTENANCE ALLOCATION CHART-continued -501480206
Section II. MAINTENANCE ALLOCATION CHART-continued -501480207
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS -501480208
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS-continued
APPENDIX E. REPAIR PARTS AND SPECIAL TOOLS LIST
APPENDIX F. EXPENDABLE SUPPLIES AND MATERIALS LIST
GLOSSARY -501480215
FO-1. Power Supply Test Set Functional Block Diagram
Schematic drawing
FO-2. Power Supply Test Set Schematic Diagram-continued -501480235
FO-2. Power Supply Test Set Schematic Diagram-continued -501480236
FO-2. Power Supply Test Set Schematic Diagram-continued -501480237
TM-5-6675-309-14 Test Set Power Supply PADS AN/USM-428 Manual

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