TM-5-6115-590-20P Generator Set Engine Driven Tactical Skid Mtd 10 Kw 1 Phase - 2 Wire 1 Phase - 3 Wire 3 Phase - 4 Wire Manual

Section I. INTRODUCTION
Maintenance Code.
Special Information
Abbreviations - TM-5-6115-590-20P_16
Figure 1. Dual water hose assembly
SECTION II REPAIR PARTS LIST
Figure 2. Water supply and drain hose assembly
USABLE ON CODE - TM-5-6115-590-20P_20
Figure 3. 60 and 400 Hz power cable assemblies and ground rod
USABLE ON CODE - TM-5-6115-590-20P_22
Figure 4. Fuel filter/separator and liquid fuel hose assemblies
USABLE ON CODE - TM-5-6115-590-20P_24
Figure 5. Remote power cable assembly and adapter
USABLE ON CODE - TM-5-6115-590-20P_26
Figure 6. DC power cable assembly
USABLE ON CODE - TM-5-6115-590-20P_28
Figure 7. External DC power assembly
USABLE ON CODE - TM-5-6115-590-20P_30
Figure 8. External battery DC power cable assembly
USABLE ON CODE - TM-5-6115-590-20P_32
Figure 9. Water recirculating hose assembly
USABLE ON CODE - TM-5-6115-590-20P_34
Figure 10. Vacuum hose assembly
USABLE ON CODE - TM-5-6115-590-20P_36
Figure 11. Compound air hose assembly
USABLE ON CODE - TM-5-6115-590-20P_38
Figure 12. Anti-icing hose assembly
USABLE ON CODE - TM-5-6115-590-20P_40
Figure 13. Inflation elector assembly
USABLE ON CODE - TM-5-6115-590-20P_42
Figure 14. Condenser fan mounting components
GROUP 03 CONDENSER FAN ASSEMBLY
Figure 15. Condenser fan assembly
USABLE ON CODE - TM-5-6115-590-20P_46
Figure 16. Recirculating fan mounting components
GROUP 04 RECIRCULATING FAN ASSEMBLY
Figure 17. Recirculating fan assembly
USABLE ON CODE - TM-5-6115-590-20P_50
Figure 18. Instrument panel meters
GROUP 05 INSTRUMENT PANEL ASSEMBLY
USABLE ON CODE - TM-5-6115-590-20P_53
Figure 19. Instrument panel, lights, switches and circuit breakers
USABLE ON CODE - TM-5-6115-590-20P_55
Figure 20. Instrument panel, lamps and switches
USABLE ON CODE - TM-5-6115-590-20P_57
Figure 21. Instrument panel, rotary switches
USABLE ON CODE - TM-5-6115-590-20P_59
Figure 22. Control panel wiring harness
USABLE ON CODE - TM-5-6115-590-20P_61
Figure 23. Air conditioning panel assembly, relays
USABLE ON CODE - TM-5-6115-590-20P_63
Figure 24. Air conditioning panel assembly, lights and circuit breaker
USABLE ON CODE - TM-5-6115-590-20P_65
Figure 25. Air conditioning panel assembly, wiring harness mounting components
USABLE ON CODE - TM-5-6115-590-20P_67
Figure 26. Air conditioning panel wiring harness, AC power.
USABLE ON CODE - TM-5-6115-590-20P_69
Figure 27. Air conditioning panel wiring harnesses, AC power
USABLE ON CODE - TM-5-6115-590-20P_71
Figure 28. Air conditioning panel wiring harness, DC power.
USABLE ON CODE - TM-5-6115-590-20P_73
Figure 29. Air conditioning panel wiring harness, compressor
USABLE ON CODE - TM-5-6115-590-20P_75
Figure 30. Air conditioning panel wiring harness, compressor
USABLE ON CODE - TM-5-6115-590-20P_77
Figure 31. Air conditioning panel wiring harness, remote fan
USABLE ON CODE - TM-5-6115-590-20P_79
Figure 32. Air conditioning panel wiring harness condenser fans
USABLE ON CODE - TM-5-6115-590-20P_81
Figure 33. Air conditioning panel wiring harness , recirculating fans
USABLE ON CODE - TM-5-6115-590-20P_83
Figure 34. Air conditioning panel wiring home, remote power
USABLE ON CODE - TM-5-6115-590-20P_85
Figure 35.   Air conditioning panel electrical leads
USABLE ON CODE - TM-5-6115-590-20P_87
Figure 36. Auxiliary power tray assembly
GROUP 07 AUXILIARY POWER TRAY ASSEMBLY
Figure 37. Auxiliary power tray wire harness, auxiliary power
USABLE ON CODE - TM-5-6115-590-20P_91
Figure 38. Auxiliary power unit branched wiring homes, No. 1
USABLE ON CODE - TM-5-6115-590-20P_93
Figure 39. Auxiliary power unit branched wiring harness, No.2
USABLE ON CODE - TM-5-6115-590-20P_95
Figure 40. Receptacle panel assembly, panel lights, terminal boards and circuit breakers
GROUP 08 RECEPTACLE PANEL ASSEMBLY
GROUP 08 RECEPTACLE PANEL ASSEMBLY (cont)
Figure 41. Receptacle panel assembly, by-pass capacitor and mounting components
USABLE ON CODE - TM-5-6115-590-20P_100
Figure 42. Receptacle panel assembly, by- pass capacitors and circuit breakers
USABLE ON CODE - TM-5-6115-590-20P_102
Figure 43. Receptacle panel wire home
USABLE ON CODE - TM-5-6115-590-20P_104
Figure 44. Receptacle panel wire harness, water line heaters
USABLE ON CODE - TM-5-6115-590-20P_106
Figure 45. Receptacle panel wire harness, upper power unit, 60 Hz output.
USABLE ON CODE - TM-5-6115-590-20P_108
Figure 46. Receptacle panel wire harness, upper power unit, 400 Hz output.
USABLE ON CODE - TM-5-6115-590-20P_110
Figure 47. Receptacle panel wire harness, lower power unit, 400 Hz output
USABLE ON CODE - TM-5-6115-590-20P_112
Figure 48. Receptacle panel wire harness, DC standby.
USABLE ON CODE - TM-5-6115-590-20P_114
Figure 49. Receptacle panel cable assembly, slave receptacle
USABLE ON CODE - TM-5-6115-590-20P_116
Figure 50. Receptacle panel wire harness, 60 Hz output
USABLE ON CODE - TM-5-6115-590-20P_118
Figure 51. Receptacle panel wire lead assemblies
USABLE ON CODE - TM-5-6115-590-20P_120
Figure 52. Air conditioning and heat control panel
USABLE ON CODE - TM-5-6115-590-20P_122
Figure 53. Air conditioning and heat panel wiring harness
USABLE ON CODE - TM-5-6115-590-20P_124
Figure 54. Power plant electrical installation, panel mounting components.
GPOUP 10 POWER PLANT ELECTRICAL
Figure 55. Power plant electrical installation, batteries, terminal board, and harness mounting components
USABLE ON CODE - TM-5-6115-590-20P_128
Figure 56. Power plant electrical installation, heat valve and remote power harness mounting components
USABLE ON CODE - TM-5-6115-590-20P_130
Figure 57. Power plant electrical Installation, air blockage switch and DC power harness mounting components.
USABLE ON CODE - TM-5-6115-590-20P_132
Figure 58. Power plant electrical installation, compressor harness mounting components
USABLE ON CODE - TM-5-6115-590-20P_134
Figure 59. Power plant electrical installation, recirculating fan harness mounting components
USABLE ON CODE - TM-5-6115-590-20P_136
Figure 60. Power plant electrical installation, recirculating fan harness mounting components and remote cable adapter.
USABLE ON CODE - TM-5-6115-590-20P_138
Figure 61. Power plant electrical installation, by-pass capacitors and mounting components
USABLE ON CODE - TM-5-6115-590-20P_140
Figure 62. Power plant electrical installation, water pump and condenser fan harness mounting components
USABLE ON CODE - TM-5-6115-590-20P_142
Figure 63. Power plant electrical installation, condenser fan and anti-ice thermostat harness mounting components
USABLE ON CODE - TM-5-6115-590-20P_144
Figure 64. Power plant electrical installation, thermal switch and air conditioning harness mounting components
USABLE ON CODE - TM-5-6115-590-20P_146
Figure 65. Power plant electrical installation, terminal board and air conditioning harness mounting components
USABLE ON CODE - TM-5-6115-590-20P_148
Figure 66. Power plant electrical installation, temperature sensor harness mounting components
USABLE ON CODE - TM-5-6115-590-20P_150
Figure 67. Power plant electrical installation, water system and recirculating fan harness mounting components
USABLE ON CODE - TM-5-6115-590-20P_152
Figure 68. Power plant electrical installation, switch and DC power harness mounting components
USABLE ON CODE - TM-5-6115-590-20P_154
Figure 69. Power plant electrical installation, temperature sensor harness mounting components
USABLE ON CODE - TM-5-6115-590-20P_156
Figure 70. Power plant electrical installation, DC power harness mounting components
USABLE ON CODE - TM-5-6115-590-20P_158
Figure 71. Electrical Installation wire harness , 400Hz, auxiliary power
USABLE ON CODE - TM-5-6115-590-20P_160
Figure 72. Electrical installation wire harness, AC power
USABLE ON CODE - TM-5-6115-590-20P_162
Figure 73. Electrical Installation wire home, battery
USABLE ON CODE - TM-5-6115-590-20P_164
Figure 74. Electrical Installation wire harness, remote power
USABLE ON CODE - TM-5-6115-590-20P_166
Figure 75. Electrical installation wire harness, DC power
USABLE ON CODE - TM-5-6115-590-20P_168
Figure 76. Electrical installation wire harness, DC power branched
USABLE ON CODE - TM-5-6115-590-20P_170
Figure 77. Electrical installation wire harness, temperature sensors
USABLE ON CODE - TM-5-6115-590-20P_172
Figure 78. Electrical Installation wire homes, recirculating fans.
USABLE ON CODE - TM-5-6115-590-20P_174
Figure 79. Electrical Installation wire harness, recirculating fans
USABLE ON CODE - TM-5-6115-590-20P_176
Figure 80. Electrical Installation wire harness, recirculating fan
USABLE ON CODE - TM-5-6115-590-20P_178
Figure 81. Electrical installation wire harness, compressor and exhaust fans
USABLE ON CODE - TM-5-6115-590-20P_180
Figure 82. Electrical installation wire harness, DC power, branched.
USABLE ON CODE - TM-5-6115-590-20P_182
Figure 83. Electrical installation wire loads
USABLE ON CODE - TM-5-6115-590-20P_184
Figure 84. Electrical installation wire harness, compressor
USABLE ON CODE - TM-5-6115-590-20P_186
Figure 85. Electrical installation wire harness, heat valves
USABLE ON CODE - TM-5-6115-590-20P_188
Figure 86. Electrical Installation wire harness, compressor
USABLE ON CODE - TM-5-6115-590-20P_190
Figure 87. Electrical Installation wire harness, compressor
USABLE ON CODE - TM-5-6115-590-20P_192
Figure 88. Electrical installation wire harness, air conditioning system
USABLE ON CODE - TM-5-6115-590-20P_194
Figure 89. Electrical Installation wire harness, condenser fans
USABLE ON CODE - TM-5-6115-590-20P_196
Figure 90. Electrical Installation wire harness, condenser fans
USABLE ON CODE - TM-5-6115-590-20P_198
Figure 91. Electrical installation wire harness, air conditioning system
USABLE ON CODE - TM-5-6115-590-20P_200
Figure 92. Electrical installation wire harness, temperature sensors
USABLE ON CODE - TM-5-6115-590-20P_202
Figure 93. Electrical installation wire harness, anti-ice thermostats
USABLE ON CODE - TM-5-6115-590-20P_204
Figure 94. Electrical Installation wire harness, water system power unit
USABLE ON CODE - TM-5-6115-590-20P_206
Figure 95. Electrical installation wire harness, water pump
USABLE ON CODE - TM-5-6115-590-20P_208
Figure 96. Electrical Installation wire hare, water pump
USABLE ON CODE - TM-5-6115-590-20P_210
Figure 102. Refrigeration plumbing installation, condenser mounting components
GROUP 11 - REFRIGERATION PLUMBING INSTALLATION
Figure 103. Refrigeration Plumbing Installation, Liquid Refrigerant Receiver
USABLE ON CODE - TM-5-6115-590-20P_214
Figure 106. Water system plumbing installation, heat exchanger
GROUP 14 WATER SYSTEM PLUMBING INSTALLATION
Figure 107.   Water system plumbing installation, water pumps and inlet- outlet connection panel
USABLE ON CODE - TM-5-6115-590-20P_218
USABLE ON CODE - TM-5-6115-590-20P_219
Figure 108.   Water system plumbing Installation, hot water and surge tank
USABLE ON CODE - TM-5-6115-590-20P_221
Figure 109. Electrical motor driven centrifugal pump, cold water
GROUP 15 PUMP ASSEMBLY.COLD WATER
Figure 110.   Electrical motor driven centrifugal pump, hot water
GROUP 16   PUMP ASSEMBLY, HOT WATER
Figure 111.   Bleed air and exhaust heating installation, solenoid valve
GROUP 17   BLEED AIR AND EXHAUST HEATING INSTALLATION
Figure 112.   Bleed air and exhaust heating installation, venturi
USABLE ON CODE - TM-5-6115-590-20P_229
Figure 113.   Bleed air and exhaust heating installation, butterfly valve
USABLE ON CODE - TM-5-6115-590-20P_231
Figure 114. Bleed air and exhaust heating installation heat exchanger
USABLE ON CODE - TM-5-6115-590-20P_233
Figure 115. Bleed air and exhaust heating Installation, exhaust box
USABLE ON CODE - TM-5-6115-590-20P_235
Figure 116. Bleed air shutoff valve
USABLE ON CODE - TM-5-6115-590-20P_237
Figure 118. Hot air shutoff valve
USABLE ON CODE - TM-5-6115-590-20P_239
Figure 120. Jumper assembly and actuator
USABLE ON CODE - TM-5-6115-590-20P_241
Figure 121. Normally closed solenoid operated shutoff
USABLE ON CODE - TM-5-6115-590-20P_243
Figure 122. Vacuum system installation
GROUP 18 COMPRESSED AIR AND VACUUI SYSTEM
Figure 123. Engine and skid assembly, fuel tank, oil filter and tank
GROUP 19 ENGINE AND SKID ASSEMBLY
Figure 124. Engine and Skid assembly, generator mounting components
USABLE ON CODE - TM-5-6115-590-20P_249
Figure 125. Engine and skid assembly, engine mounting components
USABLE ON CODE - TM-5-6115-590-20P_251
Figure 126. Fuel boost pump and motor
USABLE ON CODE - TM-5-6115-590-20P_253
Figure 127. Alternate Fuel Boost Pump and Motor
USABLE ON CODE - TM-5-6115-590-20P_255
Figure 128. Fuel float tank assembly
USABLE ON CODE - TM-5-6115-590-20P_257
Figure 129. Upper electrical power chassis assembly, transformer, regulator, relay and panel mounting components
USABLE ON CODE - TM-5-6115-590-20P_259
Figure 130. Upper electrical power chassis assembly, battery charger and relay mounting components
USABLE ON CODE - TM-5-6115-590-20P_261
Figure 131. Wiring harness assembly, upper electrical power chassis
USABLE ON CODE - TM-5-6115-590-20P_263
Figure 132. Battery charger assembly
USABLE ON CODE - TM-5-6115-590-20P_265
Figure 137. AC, 403 Hz voltage regulator
USABLE ON CODE - TM-5-6115-590-20P_267
Figure 139. Lower electrical power chassis assembly
USABLE ON CODE - TM-5-6115-590-20P_269
Figure 140. Lower electrical power chassis assembly mounting components
USABLE ON CODE - TM-5-6115-590-20P_271
Figure 141. Engine and skid assembly electrical installation
USABLE ON CODE - TM-5-6115-590-20P_273
Figure 142. Engine skid electrical leads
USABLE ON CODE - TM-5-6115-590-20P_275
Figure 143. Wiring harness, support frame, branched
USABLE ON CODE - TM-5-6115-590-20P_277
Figure 144. Wiring harness, power
USABLE ON CODE - TM-5-6115-590-20P_279
Figure 145. Wiring harness, engine skid
USABLE ON CODE - TM-5-6115-590-20P_281
Figure 146. Wiring homes, battery charger.
USABLE ON CODE - TM-5-6115-590-20P_283
Figure 155. Plumbing installation, engine and skid, fuel lines
USABLE ON CODE - TM-5-6115-590-20P_285
Figure 156. Plumbing Installation, engine and skid, fuel bleed and oil tank lines
USABLE ON CODE - TM-5-6115-590-20P_287
Figure 157. Plumbing Installation, engine end skid, oil cooler and air lines
USABLE ON CODE - TM-5-6115-590-20P_289
USABLE ON CODE - TM-5-6115-590-20P_290
Figure 158. Oil temperature regulator assembly
USABLE ON CODE - TM-5-6115-590-20P_292
Figure 159. Gas turbine pneumatic and shaft power engine assembly, accessory mounting components
USABLE ON CODE - TM-5-6115-590-20P_294
USABLE ON CODE - TM-5-6115-590-20P_295
Figure 160. Gas turbine pneumatic and shaft power engine assembly, drive and gear case mounting components
USABLE ON CODE - TM-5-6115-590-20P_297
Figure 162. Filter type differential air pressure regulator assembly
USABLE ON CODE - TM-5-6115-590-20P_299
Figure 163. Engine plumbing installation, shutoff valve tubing and mounting components
USABLE ON CODE - TM-5-6115-590-20P_301
Figure 164.   Engine plumbing installation, oil lines
USABLE ON CODE - TM-5-6115-590-20P_303
Figure 165. Engine plumbing installation, fuel lines
USABLE ON CODE - TM-5-6115-590-20P_305
Figure 166. Engine wiring harness mounting components
USABLE ON CODE - TM-5-6115-590-20P_307
Figure 167. Engine wiring harness.
USABLE ON CODE - TM-5-6115-590-20P_309
Figure 168. Shutoff valve
USABLE ON CODE - TM-5-6115-590-20P_311
Figure 171. Accessory cooling fan assembly
USABLE ON CODE - TM-5-6115-590-20P_313
Figure 172. Fuel control assembly
USABLE ON CODE - TM-5-6115-590-20P_315
Figure 174. Oil pump assembly
USABLE ON CODE - TM-5-6115-590-20P_317
TM-5-6115-590-20P_318
USABLE ON CODE - TM-5-6115-590-20P_319
Figure 176. Load control thermostat
USABLE ON CODE - TM-5-6115-590-20P_321
Figure 177. Pneumatic control thermostat
USABLE ON CODE - TM-5-6115-590-20P_323
Figure 178. Electrical engine starter assembly
USABLE ON CODE - TM-5-6115-590-20P_325
Figure 184. Atomizer Assembly, combustion chamber, fuel.
USABLE ON CODE - TM-5-6115-590-20P_327
Figure 192. Fire extinguisher
USABLE ON CODE - TM-5-6115-590-20P_329
Figure 193. Inlet air duct, air separator and power unit filter
USABLE ON CODE - TM-5-6115-590-20P_331
Figure 194. Enclosure hoses, tubes and fittings
USABLE ON CODE - TM-5-6115-590-20P_333
Figure 195. Labels, decals and data plates
USABLE ON CODE - TM-5-6115-590-20P_335
Figure 196. Stowage decals
USABLE ON CODE - TM-5-6115-590-20P_337
Figure 197. Ducts and couplings
USABLE ON CODE - TM-5-6115-590-20P_339
Figure 198. Straps, covers and retainers
USABLE ON CODE - TM-5-6115-590-20P_341
Figure 201. Enclosure assembly, front engine compartment panel and access door
USABLE ON CODE - TM-5-6115-590-20P_343
Figure 207. Enclosure assembly, exhaust panels
USABLE ON CODE - TM-5-6115-590-20P_345
Figure 232. Special tools, swaging tools, stand and engine analyzer
GROUP 22 SPECIAL TOOLS LIST
Figure 238. Special tools; tools and test fixture
USABLE ON CODE - TM-5-6115-590-20P_349
Figure 246. Special tools, sling, punches, dies, and hose kit
USABLE ON CODE - TM-5-6115-590-20P_351
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-6115-590-20P_352
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-6115-590-20P_353
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-6115-590-20P_354
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-6115-590-20P_355
vNATIONAL STOCK NUMBER AND PART NUMBER INDEX.
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-6115-590-20P_357
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-6115-590-20P_358
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-6115-590-20P_359
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-6115-590-20P_360
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-6115-590-20P_361
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-6115-590-20P_362
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-6115-590-20P_363
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-6115-590-20P_364
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-6115-590-20P_365
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-6115-590-20P_366
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-6115-590-20P_367
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-6115-590-20P_368
NATIONAL STOCK NUMBER AND PART NUMBER INDEX - TM-5-6115-590-20P_369
NATIONAL STOCK NUMBER AND SUPPLEMENTARY INDEX
PART NUMBER SUPPLEMENTARY INDEX
the meyric system and equivalents - TM-5-6115-590-20P_374

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