CHAPTER 1 INTRODUCTION - TM-5-6115-590-12_20Administrative Storage.Figure 1-1. Power Plant, Right Front, Three-Quarter View With Shipping Dimensions. (TS 6115-590-12/1-2.)Figure 1-2. Power Plant, Left Unit, Left Rear, Three-Quarter View. (TS 6115-590-12/1-2.)Gas turbine engine power plant Figure 1-3. Gas Turbine engine Power Plant. (TS 6115-590-12/1-3)Figure 1-4. Engine Fuel and Bleed-Air control System Schematic. (TS 6115-590-12/1-4)Engine Electrical System (fig 1-5).Generators and Electrical Power Chassis Assemblies.Figure 1-5. Engine Electrical System Schematic. (TS 6115-590-12/1-5)Figure 1-6. Engine Lubrication System Schematic. (TS 6115-590-12/1-6).Figure 1-7(1). Power Plant Electrical System (Sheet 1 of 2). (TS 6115-590-12/1-71)Figure 1-7(2). Power Plant Electrical System (Sheet 2 of 2). (TS 6115-590-12/1-72)Power Unit electrical System (fig. 1-7 and FO-1).Cooled Air System Figure 1-8(1). Conditioned Air System (Sheet 1 of 2). (TS 6115-590-12/1-81)Figure 1-8(2). Conditioned Air System (Sheet 2 of 2). (TS 6115-590-12/1-82)Figure 1-9. Cooled Air System Schematic. (TS 6115-590-12/1-9)Figure 1-10. Heated Air System Schematic. (TS 6115-590-12/1-10)Figure 1-11. Water System. (TS 6115-590-12/1-11)Figure 1-12. Water System Schematic. (TS 6115-590-12/1-12)Figure 1-13. Compressed Air System. (TS 6115-590-12/1-13)Figure 1-14. Vacuum System. (TS 6115-590-12/1-14)Figure 1-15(1). Accessory Components (Sheet 1 of 7). (TS 6115-590-12/1-151)Figure 1-15(2). Accessory Components (Sheet 2 of 7). (TS 6115-590-12/1-152)Figure 1-15(3). Accessory Components (Sheet 3 of 7). (TS 6115-590-12/1-153)Figure 1-15(4). Accessory Components (Sheet 4 of 7). (TS 6115-590-12/1-154).Figure 1-15(5). Accessory Components (Sheet 5 of 7). (TS 6115-590-12/1-155)Figure 1-15(6). Accessory Components (Sheet 6 of 7). (TS 6115-590-12/1-156)Figure 1-15(7). Accessory Components (Sheet 7 of 7). (TS 6115-590-12/1-157)Overall dimensions and weights (cont) - TM-5-6115-590-12_50Overall dimensions and weights (cont) - TM-5-6115-590-12_51Overall dimensions and weights (cont) - TM-5-6115-590-12_52Overall dimensions and weights (cont) - TM-5-6115-590-12_53CHAPTER 2 OPERATING INSTRUCTIONSFigure 2-1. Instrument Panel (Gas Turbine Engine Controls and Instruments (TS 6115-590-12/2-1)Water Systems ControlsFigure 2-2. Instrument Panel (Water System Controls). (TS 6115-590-12/2-2)Figure 2-3. Instrument Panel (Auxiliary Power Outputs Controls) (TS 6115-590-12/2-3)Figure 2-4. Instrument Panel (Conditioned Air System Controls). (TS 6115-590-12/2-4)Figure 2-5. Conditioned Air Circuit Breaker Panel. (TS 6115-59012/2-5)Figure 2-6. Conditioned Air Temperature Control Panel (TS 6115-590-12/2-6)Figure 2-7. Instrument Panel (60 Hz Electrical). (TS 6115-590-12/2-7)Figure 2-8. Instrument Panel (400 Hz Electrical). (TS 6115-590-12/2-8)Figure 2-9. Receptacle and Remote Power Panels (TS 6115-990-12/2-9)Figure 2-10. Power Plant Connected and Opened for Normal Operation (TS 6115-590-12-2-10)Receptacle Panel ControlsFigure 2-11(1). Starting the Power Plant (Sheet 1 of 2). (TS 6115-69012/2-111)Figure 2-11(2). Starting the Power Plant (Sheet 2 of 2). (TS 61165.590-12/2-112).Figure 2-12. Stopping the Power Plant. (TS 6115-590-12/2-12)Figure 2-13. Operation to Deliver 60 Hz Electrical Power. (TS 6115-590-12/2-13).Figure 2-14. Operation to Deliver 400 Hz Electrical Power. (TS 6115-590-12/2-14)Figure 2-15(1). Operation to Deliver Cooled Air (Sheet 1 of 3). (TS 6115-590-12/2-1511)Figure 2-15(2). Operation to Deliver Cooled Air (Sheet 2 of 3). (TS 6115-590-12/2-152)Figure 2-15(3). Operation to Deliver Cooled Air (Sheet 3 of 3). (TS 6115-590-12/2-153)Section II. Operation of Auxiliary EquipmentFigure 2-16(2). Operation to Deliver Heated Air (Sheet 2 of 3). (TS 6115-590-12/2-162)Figure 2-16(3). Operation to Deliver Heated Air (Sheet 3 of 3). (TS 6115-590-12/2-163)Operation In Dusty or Sandy AreasOperation in Salt Water AreasOperation in SnowOperation at High AltitudesFigure 2-19(2). Operation to Deliver Hot and Cold Water (Sheet 2 of 2). (TS 6115-590-12/2-192)Figure 2-20. Operation to Deliver Vacuum. (TS 6115-590-12/2-20).CHAPTER 3 OPERATOR/CREW MAINTENANCE INSTRUCTIONSTable 3-1. Operator/Crew Preventive Maintenance Checks and ServicesFigure 3-1. Canister and Filter Element, Fuel Filter/Separator. (TS 6115-590-12/3-1)Ejector Assembly InspectionCHAPTER 4 ORGANIZATIONAL MAINTENANCE INSTRUCTIONSInstallation - TM-5-6115-590-12_89Figure 4-1. Battery Servicing (TS 6115-590-12/4-1)Figure 4-2. Fuel Supply Connection to Power Unit. (TS 6115-590-12 4-2)Figure 4-3. Conditioned Air Outlet Compartment Divider Panel Installation. (TS 6115-590-12/4-3)Figure 4-4. Water Inlet and Outlet Connection Panel (TS 6115-590-12/4-4)Figure 4-5. Compressed Air and Vacuum Connection and Control Panel (TS 6115-590-12/4-5)Figure 4-6. Depreservation of Fuel System (TS 6115-590-12/4-6)Figure 4-7. Stowing Accessory Components in Conditioned Air Outlet Compartment (TS 6115-590-12/4-7).Figure 4-8. Stowing Accessory Components in Refrigeration Compressor Compartment (TS 6115-590-12/4-8)Figure 4-9. Stowing Accessory Components in Condenser Compartment (No 1 System) (TS 6115-590-12/4-9).Figure 4-10. Stowing Accessory Components in Condenser Compartment (No 2 System). (TS 6115-590-12/4-10)Figure 4-11. Stowing Accessory Components in Battery Access and Storage Compartment (TS 6115-590-12/4-11)Fuel and Lubrication System Depreservation and ServicingFigure 4-12. Power Plant Handling and Transport Attaching Points (TS 6115-590-12/4-12)Figure 4-13. Oil Filter Element Removal. (TS 6115-590-12/4-13)Figure 4-14. Gas Turbine Engine Analyzer with Overlay Plate (TS 6115-590-12/4-14)Figure 4-15. Analyzer Cables and Special Purpose Cable Assembly. (TS 6115-590-12/4-15)Final ProceduresSection III. Repair Parts, Special Tools and EquipmentTable 4-1. Organizational Preventive Maintenance Checks and ServicesTable 4-1. Organizational Preventive Maintenance Checks and Services (Cont'd)Table 4-2. TroubleshootingTable 4-2. Troubleshooting - continued - TM-5-6115-590-12_111Table 4-2. Troubleshooting - Continued - TM-5-6115-590-12_112Table 4-2. Troubleshooting - Continued - TM-5-6115-590-12_113Table 4-3. TEMPERATURE CONVERSION CHARTFigure 4-16. Connecting Analyzer to Power Plant (TS 6115-590-12/4-16)Figure 4-17(1). Radio Interference Suppression Components (Sheet 1 of 2) (TS 6115-590-12/4-171)Figure 4-17(2). Radio Interference Suppression Components (Sheet 2 of 2). (TS 6115-590-12/4-172)Section V. Preventive Maintenance Checks and Services (Monthly and Quarterly)Static Check of Components.Figure 4-18. Tank and Skid Assembly, Filter/Separator (TS 6115-590-12/4-18)Figure 4-19. Inlet and outlet values, filter/separator (TS 6115-590-12/4-19)Table 4-4. Sequence of Events During Performance CheckTable 4-4. Sequence of Events During Performance Check - Continued - TM-5-6115-590-12_123Table 4-4. Sequence of Events During Performance Check - Continued - TM-5-6115-590-12_124Table 4-4. Sequence of Events During Performance Check - Continued - TM-5-6115-590-12_125Figure 4-20. Cooled Air System Fan Replacement. (TS 6115-590-12/4-20).Figure 4-21(1). Instrument Panel Component Replacement (Sheet 1 of 4). (TS 6115-590-12 /4-211)Figure 4-21(2) . Instrument Panel Component Replacement (Sheet 2 of 4) (TS 6115-590-12/4-212)Figure 4-21(3) . Instrument Panel Component Replacement (Sheet 3 of 4) . (TS 6115 . 5F9-12/4-213)Figure 4-21(4) . Instrument Panel Component Replacement (Sheet 4 of 4) (TS 6115-590-12/4-214)Adjustments.Adjustments. (cont)Section VII. Radio Interference SuppressionSupply and Drain Water Hose AssemblySupply and Drain Water Hose Assembly (cont)400 Hz Remote Power Cable AssemblyCondenser Cooling Fan, Fan Mounting Plate and Shock MountCleaning and Inspection - TM-5-6115-590-12_138Figure 4-22(1). Conditioned Air System Circuit Breaker and Control Panel Component Replacement (Sheet 1 of 3) (TS 6115-59012/4-221)Installation. Figure 4-22(2). Conditioned Air System Circuit Breaker and Control Panel Component Replacement (Sheet 2 of 3) (TS 6115-590-12/4-222)Figure 4-22(3). Conditioned Air System Circuit Breaker and Control Panel Component Replacement (Sheet 3 of 3) (TS 6115-590-12/4-223)Figure 4-23. Temperature Control Panel Component Replacement (TS 6115-590-12/4-23)Cleaning and Inspection - TM-5-6115-590-12_144Air Conditioning System Panel AssemblyDeletedTemperature Control Panel AssemblyFigure 4-24. Auxiliary Power Tray Component Replacement (TS 6115-590-12/4-24)Figure 4-25(1). Receptacle Panel Component Replacement (Sheet 1 of 3) (TS 6115-590-12/4-251)Identification Numbers Figure 4-25 (Sheet 1-2-3)Figure 4-25(2). Receptacle Panel Component Replacement (Sheet 2 of 3) (TS 6115-590-12/4-252)Figure 4-25(3). Receptacle Panel Component Replacement (Sheet 3 of 3) (TS 6115-59012/4-253)Cleaning and Inspection.Installation - TM-5-6115-590-12_154Cleaning and Inspection - TM-5-6115-590-12_155Section X. Maintenance of Water System Plumbing InstallationBleed Load Control ValveFigure 4-26(1). Water System Component Replacement (Sheet 1 of 3) (TS 6115-590-12/4-261Figure 4-26(2). Water System Component Replacement (Sheet 2 of 3) (TS 6115-590-12/4-262)Figure 4-26(3). Water System Component Replacement (Sheet 3 of 3) ITS 6115-590.-12/4.263Flow Control ValveFigure 4-27. Water System Wiring Diagram (TS 6115-510-12/4-27)Figure 4-28. Heated Air System Component Replacement (TS 6115-59-12/4-28)Figure 4-29. Flow Control Valves Replacement (TS 6115-59012/4-29)Section XII. Maintenance of Compressed Air and Vacuum SystemFigure 4-30(1). Compressed Air System Component Replacement (Sheet 1 of 2) (TS 6115-590-12/4-301)Figure 4-30(2). Compressed Air System Component Replacement (Sheet 2 of 2) (TS 6115-590-12/4-30)Figure 4-31. Vacuum System Component Replacement (TS 6115-590-12/4-31)Fuel Boost PumpFigure 4-33. Engine and Skid Assembly (TS 6115-590-12/4-33).Figure 4-34. Engine and Skid Assembly Component Replacement (TS 6115-50-12 4-34)Figure 4-35. Fuel Float Tank Assembly and Fluid Control Limit Switch (TS 6115-590-12/4-35).Figure 4-36. Fuel Float Tank Switch Test (TS 6115-590-12/4-36)Figure 4-37(1). Upper Electrical Power Chassis Component Replacement (Sheet 1 of 2) (TS 6115-590-12/4-37)Figure 4-37(2). Upper Electrical Power Chassis Component Replacement (Sheet 2 of 2) (TS 6115-590-12/4-37)Battery ChargerFigure 4-38. Upper Electrical Power Chassis Component Replacement (TS 6115-590-12/4-38)Removal.Figure 4-39. Lower Electrical Power Chassis Assembly Component Replacement (TS 6115-590-12/4-39)Figure 4-40. Oil Cooler and Regulator Assembly (TS 6115-590-12/4-40)Figure 4-41. Engine Accessory Component Replacement (TS 6115-590-12/4-41)Figure 4-42. Igniter Plug Erosion Limits (TS 6115-590-12/4-42)Lower Electrical Power Chassis AssemblyGenerator, 60 HzOil Temperature Regulator Assembly Ignition UnitExhaust Gas ThermocoupleFuel Control Unit FilterFigure 4-43. Engine Accessory Components Orientation (TS 6115-59012/4-43)Figure 4-44. Fuel Control Unit Replacement (TS 6115-590-12/4-44)Figure 4-45. Engine Fuel Filter, Fuel Solenoid Valve and Fuel Control Unit Filter ReplacementFigure 4-46. Oil Pump Replacement (TS 6115-590-12/4-46).Oil Pump Filter ElementFigure 4-47. Tach-Generator, Relief Value and 0G1 Filter Replacement (TS 6115-590-12/4-47}Figure 4-48. Lubrication System Component Replacement (TS 6115-59012/4-48)Figure 4-49. Acceleration Control Thermostat and Plenum Drain Value (TS 6115-590-12/4-49)Figure 4-50. Fuel Combustion Chamber Component Replacement. (TS 6115-590-12 4-50)Figure 4-51. Inspection of Combustion Chamber Line Assembly. (TS 6115-59012/4-51)APPENDIX A REFERENCES - TM-5-6115-590-12_199APPENDIX B COMPONENTS OF END ITEMS LISTSection II Integral Components of End ItemsSection III Basic Issue ItemsAPPENDIX C ADDITIONAL AUTHORIZATION LISTSECTION II. Additional Authorization ListAPPENDIX D MAINTENANCE ALLOCATION CHARTExplanation of Columns in Section III - TM-5-6115-590-12_206SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_207SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_208SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_209SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_210SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_211SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_212SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_213SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_214SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_215SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_216SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_217SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_218SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_219SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_220SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_221Section III. Special Tool and Special Test Equipment Requirements - TM-5-6115-590-12_222Section III. Special Tool and Special Test Equipment Requirements - TM-5-6115-590-12_223Section III. Special Tool and Special Test Equipment Requirements - TM-5-6115-590-12_224APPENDIX E EXPENDABLE SUPPLIES AND MATERIALS LISTSECTION II. EXPENDABLE / DURABLE SUPPLIES AND MATERIAL LISTFigure FO-1(1). Power plant electrical system schematic (Sheet 1 of 2) Figure FO-1(2). Power plant electrical system schematic (Sheet 2 of 2) Figure FO-2. Instrument Panel Wiring Diagram Figure FO-3(1). Engine and skid assembly wiring diagram (Sheet 1 of 3) Figure FO-3(2). Engine and skid assembly wiring diagram (Sheet 2 of 3) Figure FO-3(3). Engine and skid assembly wiring diagram (Sheet 3 of 3)Figure FO-4(1). Conditioned air system wiring diagram (Sheet 1 of 3) Figure FO-4(2). Conditioned air system wiring diagram (Sheet 2 of 3) Figure FO-4(3). Conditioned air system wiring diagram (Sheet 3 of 3)