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CHAPTER 1 INTRODUCTION - TM-5-6115-590-12_20
Administrative Storage.
Figure 1-1. Power Plant, Right Front, Three-Quarter View With Shipping Dimensions. (TS 6115-590-12/1-2.)
Figure 1-2. Power Plant, Left Unit, Left Rear, Three-Quarter View. (TS 6115-590-12/1-2.)
Gas turbine engine power plant
Figure 1-3. Gas Turbine engine Power Plant. (TS 6115-590-12/1-3)
Figure 1-4. Engine Fuel and Bleed-Air control System Schematic. (TS 6115-590-12/1-4)
Engine Electrical System (fig 1-5).
Generators and Electrical Power Chassis Assemblies.
Figure 1-5. Engine Electrical System Schematic. (TS 6115-590-12/1-5)
Figure 1-6. Engine Lubrication System Schematic. (TS 6115-590-12/1-6).
Figure 1-7(1). Power Plant Electrical System (Sheet 1 of 2). (TS 6115-590-12/1-71)
Figure 1-7(2). Power Plant Electrical System (Sheet 2 of 2). (TS 6115-590-12/1-72)
Power Unit electrical System (fig. 1-7 and FO-1).
Cooled Air System
Figure 1-8(1). Conditioned Air System (Sheet 1 of 2). (TS 6115-590-12/1-81)
Figure 1-8(2). Conditioned Air System (Sheet 2 of 2). (TS 6115-590-12/1-82)
Figure 1-9. Cooled Air System Schematic. (TS 6115-590-12/1-9)
Figure 1-10. Heated Air System Schematic. (TS 6115-590-12/1-10)
Figure 1-11. Water System. (TS 6115-590-12/1-11)
Figure 1-12. Water System Schematic. (TS 6115-590-12/1-12)
Figure 1-13. Compressed Air System. (TS 6115-590-12/1-13)
Figure 1-14. Vacuum System. (TS 6115-590-12/1-14)
Figure 1-15(1). Accessory Components (Sheet 1 of 7). (TS 6115-590-12/1-151)
Figure 1-15(2). Accessory Components (Sheet 2 of 7). (TS 6115-590-12/1-152)
Figure 1-15(3). Accessory Components (Sheet 3 of 7). (TS 6115-590-12/1-153)
Figure 1-15(4). Accessory Components (Sheet 4 of 7). (TS 6115-590-12/1-154).
Figure 1-15(5). Accessory Components (Sheet 5 of 7). (TS 6115-590-12/1-155)
Figure 1-15(6). Accessory Components (Sheet 6 of 7). (TS 6115-590-12/1-156)
Figure 1-15(7). Accessory Components (Sheet 7 of 7). (TS 6115-590-12/1-157)
Overall dimensions and weights (cont) - TM-5-6115-590-12_50
Overall dimensions and weights (cont) - TM-5-6115-590-12_51
Overall dimensions and weights (cont) - TM-5-6115-590-12_52
Overall dimensions and weights (cont) - TM-5-6115-590-12_53
CHAPTER 2 OPERATING INSTRUCTIONS
Figure 2-1. Instrument Panel (Gas Turbine Engine Controls and Instruments (TS 6115-590-12/2-1)
Water Systems Controls
Figure 2-2. Instrument Panel (Water System Controls). (TS 6115-590-12/2-2)
Figure 2-3. Instrument Panel (Auxiliary Power Outputs Controls) (TS 6115-590-12/2-3)
Figure 2-4. Instrument Panel (Conditioned Air System Controls). (TS 6115-590-12/2-4)
Figure 2-5. Conditioned Air Circuit Breaker Panel. (TS 6115-59012/2-5)
Figure 2-6. Conditioned Air Temperature Control Panel (TS 6115-590-12/2-6)
Figure 2-7. Instrument Panel (60 Hz Electrical). (TS 6115-590-12/2-7)
Figure 2-8. Instrument Panel (400 Hz Electrical). (TS 6115-590-12/2-8)
Figure 2-9. Receptacle and Remote Power Panels (TS 6115-990-12/2-9)
Figure 2-10. Power Plant Connected and Opened for Normal Operation (TS 6115-590-12-2-10)
Receptacle Panel Controls
Figure 2-11(1). Starting the Power Plant (Sheet 1 of 2). (TS 6115-69012/2-111)
Figure 2-11(2). Starting the Power Plant (Sheet 2 of 2). (TS 61165.590-12/2-112).
Figure 2-12. Stopping the Power Plant. (TS 6115-590-12/2-12)
Figure 2-13. Operation to Deliver 60 Hz Electrical Power. (TS 6115-590-12/2-13).
Figure 2-14. Operation to Deliver 400 Hz Electrical Power. (TS 6115-590-12/2-14)
Figure 2-15(1). Operation to Deliver Cooled Air (Sheet 1 of 3). (TS 6115-590-12/2-1511)
Figure 2-15(2). Operation to Deliver Cooled Air (Sheet 2 of 3). (TS 6115-590-12/2-152)
Figure 2-15(3). Operation to Deliver Cooled Air (Sheet 3 of 3). (TS 6115-590-12/2-153)
Section II. Operation of Auxiliary Equipment
Figure 2-16(2). Operation to Deliver Heated Air (Sheet 2 of 3). (TS 6115-590-12/2-162)
Figure 2-16(3). Operation to Deliver Heated Air (Sheet 3 of 3). (TS 6115-590-12/2-163)
Operation In Dusty or Sandy Areas
Operation in Salt Water Areas
Operation in Snow
Operation at High Altitudes
Figure 2-19(2). Operation to Deliver Hot and Cold Water (Sheet 2 of 2). (TS 6115-590-12/2-192)
Figure 2-20. Operation to Deliver Vacuum. (TS 6115-590-12/2-20).
CHAPTER 3 OPERATOR/CREW MAINTENANCE INSTRUCTIONS
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services
Figure 3-1. Canister and Filter Element, Fuel Filter/Separator. (TS 6115-590-12/3-1)
Ejector Assembly Inspection
CHAPTER 4 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Installation - TM-5-6115-590-12_89
Figure 4-1. Battery Servicing (TS 6115-590-12/4-1)
Figure 4-2. Fuel Supply Connection to Power Unit. (TS 6115-590-12 4-2)
Figure 4-3. Conditioned Air Outlet Compartment Divider Panel Installation. (TS 6115-590-12/4-3)
Figure 4-4. Water Inlet and Outlet Connection Panel (TS 6115-590-12/4-4)
Figure 4-5. Compressed Air and Vacuum Connection and Control Panel (TS 6115-590-12/4-5)
Figure 4-6. Depreservation of Fuel System (TS 6115-590-12/4-6)
Figure 4-7. Stowing Accessory Components in Conditioned Air Outlet Compartment (TS 6115-590-12/4-7).
Figure 4-8. Stowing Accessory Components in Refrigeration Compressor Compartment (TS 6115-590-12/4-8)
Figure 4-9. Stowing Accessory Components in Condenser Compartment (No 1 System) (TS 6115-590-12/4-9).
Figure 4-10. Stowing Accessory Components in Condenser Compartment (No 2 System). (TS 6115-590-12/4-10)
Figure 4-11. Stowing Accessory Components in Battery Access and Storage Compartment (TS 6115-590-12/4-11)
Fuel and Lubrication System Depreservation and Servicing
Figure 4-12. Power Plant Handling and Transport Attaching Points (TS 6115-590-12/4-12)
Figure 4-13. Oil Filter Element Removal. (TS 6115-590-12/4-13)
Figure 4-14. Gas Turbine Engine Analyzer with Overlay Plate (TS 6115-590-12/4-14)
Figure 4-15. Analyzer Cables and Special Purpose Cable Assembly. (TS 6115-590-12/4-15)
Final Procedures
Section III. Repair Parts, Special Tools and Equipment
Table 4-1. Organizational Preventive Maintenance Checks and Services
Table 4-1. Organizational Preventive Maintenance Checks and Services (Cont'd)
Table 4-2. Troubleshooting
Table 4-2. Troubleshooting - continued - TM-5-6115-590-12_111
Table 4-2. Troubleshooting - Continued - TM-5-6115-590-12_112
Table 4-2. Troubleshooting - Continued - TM-5-6115-590-12_113
Table 4-3. TEMPERATURE CONVERSION CHART
Figure 4-16. Connecting Analyzer to Power Plant (TS 6115-590-12/4-16)
Figure 4-17(1). Radio Interference Suppression Components (Sheet 1 of 2) (TS 6115-590-12/4-171)
Figure 4-17(2). Radio Interference Suppression Components (Sheet 2 of 2). (TS 6115-590-12/4-172)
Section V. Preventive Maintenance Checks and Services (Monthly and Quarterly)
Static Check of Components.
Figure 4-18. Tank and Skid Assembly, Filter/Separator (TS 6115-590-12/4-18)
Figure 4-19. Inlet and outlet values, filter/separator (TS 6115-590-12/4-19)
Table 4-4. Sequence of Events During Performance Check
Table 4-4. Sequence of Events During Performance Check - Continued - TM-5-6115-590-12_123
Table 4-4. Sequence of Events During Performance Check - Continued - TM-5-6115-590-12_124
Table 4-4. Sequence of Events During Performance Check - Continued - TM-5-6115-590-12_125
Figure 4-20. Cooled Air System Fan Replacement. (TS 6115-590-12/4-20).
Figure 4-21(1). Instrument Panel Component Replacement (Sheet 1 of 4). (TS 6115-590-12 /4-211)
Figure 4-21(2) . Instrument Panel Component Replacement (Sheet 2 of 4) (TS 6115-590-12/4-212)
Figure 4-21(3) . Instrument Panel Component Replacement (Sheet 3 of 4) . (TS 6115 . 5F9-12/4-213)
Figure 4-21(4) . Instrument Panel Component Replacement (Sheet 4 of 4) (TS 6115-590-12/4-214)
Adjustments.
Adjustments. (cont)
Section VII. Radio Interference Suppression
Supply and Drain Water Hose Assembly
Supply and Drain Water Hose Assembly (cont)
400 Hz Remote Power Cable Assembly
Condenser Cooling Fan, Fan Mounting Plate and Shock Mount
Cleaning and Inspection - TM-5-6115-590-12_138
Figure 4-22(1). Conditioned Air System Circuit Breaker and Control Panel Component Replacement (Sheet 1 of 3) (TS 6115-59012/4-221)
Installation.
Figure 4-22(2). Conditioned Air System Circuit Breaker and Control Panel Component Replacement (Sheet 2 of 3) (TS 6115-590-12/4-222)
Figure 4-22(3). Conditioned Air System Circuit Breaker and Control Panel Component Replacement (Sheet 3 of 3) (TS 6115-590-12/4-223)
Figure 4-23. Temperature Control Panel Component Replacement (TS 6115-590-12/4-23)
Cleaning and Inspection - TM-5-6115-590-12_144
Air Conditioning System Panel Assembly
Deleted
Temperature Control Panel Assembly
Figure 4-24. Auxiliary Power Tray Component Replacement (TS 6115-590-12/4-24)
Figure 4-25(1). Receptacle Panel Component Replacement (Sheet 1 of 3) (TS 6115-590-12/4-251)
Identification Numbers Figure 4-25 (Sheet 1-2-3)
Figure 4-25(2). Receptacle Panel Component Replacement (Sheet 2 of 3) (TS 6115-590-12/4-252)
Figure 4-25(3). Receptacle Panel Component Replacement (Sheet 3 of 3) (TS 6115-59012/4-253)
Cleaning and Inspection.
Installation - TM-5-6115-590-12_154
Cleaning and Inspection - TM-5-6115-590-12_155
Section X. Maintenance of Water System Plumbing Installation
Bleed Load Control Valve
Figure 4-26(1). Water System Component Replacement (Sheet 1 of 3) (TS 6115-590-12/4-261
Figure 4-26(2). Water System Component Replacement (Sheet 2 of 3) (TS 6115-590-12/4-262)
Figure 4-26(3). Water System Component Replacement (Sheet 3 of 3) ITS 6115-590.-12/4.263
Flow Control Valve
Figure 4-27. Water System Wiring Diagram (TS 6115-510-12/4-27)
Figure 4-28. Heated Air System Component Replacement (TS 6115-59-12/4-28)
Figure 4-29. Flow Control Valves Replacement (TS 6115-59012/4-29)
Section XII. Maintenance of Compressed Air and Vacuum System
Figure 4-30(1). Compressed Air System Component Replacement (Sheet 1 of 2) (TS 6115-590-12/4-301)
Figure 4-30(2). Compressed Air System Component Replacement (Sheet 2 of 2) (TS 6115-590-12/4-30)
Figure 4-31. Vacuum System Component Replacement (TS 6115-590-12/4-31)
Fuel Boost Pump
Figure 4-33. Engine and Skid Assembly (TS 6115-590-12/4-33).
Figure 4-34. Engine and Skid Assembly Component Replacement (TS 6115-50-12 4-34)
Figure 4-35. Fuel Float Tank Assembly and Fluid Control Limit Switch (TS 6115-590-12/4-35).
Figure 4-36. Fuel Float Tank Switch Test (TS 6115-590-12/4-36)
Figure 4-37(1). Upper Electrical Power Chassis Component Replacement (Sheet 1 of 2) (TS 6115-590-12/4-37)
Figure 4-37(2). Upper Electrical Power Chassis Component Replacement (Sheet 2 of 2) (TS 6115-590-12/4-37)
Battery Charger
Figure 4-38. Upper Electrical Power Chassis Component Replacement (TS 6115-590-12/4-38)
Removal.
Figure 4-39. Lower Electrical Power Chassis Assembly Component Replacement (TS 6115-590-12/4-39)
Figure 4-40. Oil Cooler and Regulator Assembly (TS 6115-590-12/4-40)
Figure 4-41. Engine Accessory Component Replacement (TS 6115-590-12/4-41)
Figure 4-42. Igniter Plug Erosion Limits (TS 6115-590-12/4-42)
Lower Electrical Power Chassis Assembly
Generator, 60 Hz
Oil Temperature Regulator Assembly
Ignition Unit
Exhaust Gas Thermocouple
Fuel Control Unit Filter
Figure 4-43. Engine Accessory Components Orientation (TS 6115-59012/4-43)
Figure 4-44. Fuel Control Unit Replacement (TS 6115-590-12/4-44)
Figure 4-45. Engine Fuel Filter, Fuel Solenoid Valve and Fuel Control Unit Filter Replacement
Figure 4-46. Oil Pump Replacement (TS 6115-590-12/4-46).
Oil Pump Filter Element
Figure 4-47. Tach-Generator, Relief Value and 0G1 Filter Replacement (TS 6115-590-12/4-47}
Figure 4-48. Lubrication System Component Replacement (TS 6115-59012/4-48)
Figure 4-49. Acceleration Control Thermostat and Plenum Drain Value (TS 6115-590-12/4-49)
Figure 4-50. Fuel Combustion Chamber Component Replacement. (TS 6115-590-12 4-50)
Figure 4-51. Inspection of Combustion Chamber Line Assembly. (TS 6115-59012/4-51)
APPENDIX A REFERENCES - TM-5-6115-590-12_199
APPENDIX B COMPONENTS OF END ITEMS LIST
Section II Integral Components of End Items
Section III Basic Issue Items
APPENDIX C ADDITIONAL AUTHORIZATION LIST
SECTION II. Additional Authorization List
APPENDIX D MAINTENANCE ALLOCATION CHART
Explanation of Columns in Section III - TM-5-6115-590-12_206
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_207
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_208
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_209
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_210
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_211
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_212
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_213
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_214
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_215
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_216
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_217
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_218
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_219
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_220
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-6115-590-12_221
Section III. Special Tool and Special Test Equipment Requirements - TM-5-6115-590-12_222
Section III. Special Tool and Special Test Equipment Requirements - TM-5-6115-590-12_223
Section III. Special Tool and Special Test Equipment Requirements - TM-5-6115-590-12_224
APPENDIX E EXPENDABLE SUPPLIES AND MATERIALS LIST
SECTION II. EXPENDABLE / DURABLE SUPPLIES AND MATERIAL LIST
Figure FO-1(1). Power plant electrical system schematic (Sheet 1 of 2)
Figure FO-1(2). Power plant electrical system schematic (Sheet 2 of 2)
Figure FO-2. Instrument Panel Wiring Diagram
Figure FO-3(1). Engine and skid assembly wiring diagram (Sheet 1 of 3)
Figure FO-3(2). Engine and skid assembly wiring diagram (Sheet 2 of 3)
Figure FO-3(3). Engine and skid assembly wiring diagram (Sheet 3 of 3)
Figure FO-4(1). Conditioned air system wiring diagram (Sheet 1 of 3)
Figure FO-4(2). Conditioned air system wiring diagram (Sheet 2 of 3)
Figure FO-4(3). Conditioned air system wiring diagram (Sheet 3 of 3)
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